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Predictive Maintenance and Remaining Useful Life Prediction for Collaborative Robots in Shipbuilding

Developing predictive-maintenance and remaining-useful-life (RUL) prediction models for collaborative robots operating in shipyard manufacturing, as part of a national multimodal foundation model R&D program.

IITP (Institute of Information & Communications Technology Planning & Evaluation)AI in Quality Engineering
2026.03 –
Collaborative RobotsPredictive MaintenanceRemaining Useful LifeFoundation ModelShipbuilding
·Motivation
  • In shipbuilding, collaborative robots operate under highly variable, ship-specific conditions, so robot maintenance still relies on experience-based, manual judgment rather than systematic prediction.
  • Existing rule-based and single-task AI/ML approaches struggle to generalize across changing designs, new ship types, and heterogeneous multimodal data (drawings, schedules, sensor logs).
·Goal
  • As part of a national multimodal foundation-model R&D program (with HD Hyundai Heavy Industries, HD Korea Shipbuilding & Offshore Engineering, and Crowdworks), lead the predictive-maintenance track: anomaly detection, fault diagnosis, remaining useful life (RUL) prediction, and maintenance scheduling for collaborative robots.
  • Build a digital twin of robot health that supports explainable, dialogue-based maintenance decisions.
·Methodology
  • Define the state-space and data pipeline for collaborative-robot condition monitoring, then develop an adaptive physics-informed RUL prediction model that stays reliable under small data and shifting work conditions.
  • Extend to a Bayesian neural network for RUL distributions and confidence intervals, feeding a multi-stage (normal/caution/warning/risk) alert system.
  • In later stages, integrate diagnosis into an LLM-based conversational maintenance agent and extend to multi-robot coordination.
Predictive Maintenance and Remaining Useful Life Prediction for Collaborative Robots in Shipbuilding